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IOT PREDICTIVE MAINTENANCE
predictive

IoT Predictive Maintenance & Failure Prevention

An industrial IoT predictive maintenance system analyzing vibration, thermal, and telemetry sensors to forecast machinery failures days in advance, reducing unplanned downtime by 40%.

# Time-Series Forecasting# IoT Sensor Data# LSTM# Grafana# Prophet
IoT Predictive Maintenance & Failure Prevention
Contract formatContract development
Development system4 people
Development period4 months
Key Features

Core System Capabilities

Optimized modular design for both End-Users and Enterprise Management Admin

01

Field Engineer side

  • Equipment health status dashboard
  • Predictive failure alert notifications
  • Remaining Useful Life (RUL) estimation
  • Work order maintenance ticket creation
4 features
02

IoT & Predictive AI side

  • High-frequency sensor stream ingestion (MQTT)
  • LSTM / Transformer time-series anomaly detection
  • Acoustic & vibration spectral analysis
  • Automated baseline anomaly scoring
4 features
03

Plant Manager side

  • Plant-wide machinery uptime metrics
  • Maintenance cost reduction ROI portal
  • Sensor hardware health monitoring
  • ERP / CMMS work order integration
4 features
Development Scope

Project Life Cycle & Phases

Phase 01

Requirement definition

Phase 02

UI/UX design

Phase 03

Time-Series AI tuning

Phase 04

Development

Phase 05

Unit / Integration testing

Phase 06

Operation and Maintenance

Tech Stack Architecture

Technologies Used in Project

Languages & Core Frameworks

Python, C++, TensorFlow Lite

AI Tools & GenAI Models

Prophet Time-Series, Edge Impulse ML, Antigravity IoT Predictor, Gemini 1.5 Flash

Databases & Vector Storage

InfluxDB Time-Series, PostgreSQL

Infrastructure & Cloud Services

MQTT Broker, AWS IoT Core, Docker Edge

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AIPRO delivers end-to-end One-Stop Solutions for software systems development, from enterprise pain-point analysis, consulting, UI/UX design, to 24/7 maintenance.

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